Development & Improvement

Improving Efficiency & Profitability

Approximately 60%-70% of the ex-works selling price of disposable absorbent products consists of raw materials costs; 8%-12% are labor costs and the remaining 4%-6% are manufacturing.

profitabilityYMC helps clients to improve profitability by:

  1. More efficient products Designs - get more for less.
  2. Sourcing of more cost effective raw materials.
  3. Review of production processes and procedures.
  4. Reduction of waste levels and discrepancies.
  5. Adaptation of quality requirements to market needs.
  6. Evaluation and redefining Human Resources requirements.
  7. Review of marketing strategies and price policies.
  8. Improve cost-calculating and control tools.
  9. Change implementation
  10. Staff training.

Product Design

  • Absorbent core optimization (Fluff/SAP ratio & distribution)
  • Product shape and dimensions.
  • Backsheet / Topsheet design and specifications
  • Acquisition layer design.
  • Closer system optimization.
  • Additional features.
Raw Materials
  • Optimize specifications.
  • Alternative sources
Manufacturing Process
  • Machine upgrade / Replacement.
  • Improve control.
  • Stacking & Grouping
  • Packaging
  • Team training
  • Work procedures
 
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